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Balestra Gioele

Professeur HES ordinaire/Co-responsable de centre de compétences

Main skills

Professeur HES ordinaire/Co-responsable de centre de compétences

Phone: +41 26 429 66 27

Desktop: MIC_00_057

Haute école d'ingénierie et d'architecture de Fribourg
Boulevard de Pérolles 80, 1700 Fribourg, CH

Institute
iPrint - Institut de printing

BSc HES-SO en Génie mécanique - Haute école d'ingénierie et d'architecture de Fribourg

Simulation CFD

BSc HES-SO en Génie mécanique - Haute école d'ingénierie et d'architecture de Fribourg

Mécanique des Fluides

Ongoing

ComplexFluidPrint

Role: Main Applicant

Financement: HES-SO

Description du projet :

Développment d'une nouvelle tête d'impression jet d'encre pour l'impression de fluides complexes.

Research team within HES-SO: Balestra Gioele , Domae Yoshinori , Maturo Jonas , Kämpfer Alexandra , Laux Edith , Manimala Ajith

Durée du projet: 01.12.2019

Statut: Ongoing

Completed

Experimental and numerical study of a new micro-manipulation technique based on liquid plugs

Role: Main Applicant

Financement: HEIA-FR

Description du projet :

In spite of the very large interest in the discretization (or digitalization) of liquid carrier fluids for Lab-on-a-Chip
applications, the use of liquid plugs for the manipulation of micro-objects is an unexplored field, yet, with a huge
market potential. In fact, according to BCC Research (a market research reports and forecasts company), in
2015 the global market for the micromanipulation (transport, pick and place and assembly) technology was
$24.9 billion and it is expected to reach $41.4 billion in 2021.

Based on recent results of a research project at iPrint, the aim of this project is the valorisation and capitalisation
of aR&D competences by means of in-depth experimental tests and numerical simulations of a new type of
micro-manipulation technique based on liquid plugs in microchannels.

Research team within HES-SO: Balestra Gioele , Pirrami Lorenzo , Maturo Jonas

Durée du projet: 14.01.2020 - 01.01.2022

Montant global du projet: 79'124 CHF

Statut: Completed

Structures composites multifonctionnelles et connectées pour l'internet des objets

AGP

Role: Co-applicant

Requérant(e)s: COMATEC, Cugnoni Joël, COMATEC

Financement: HES-SO Rectorat

Description du projet : Grâce à leur rapport rigidité-masse imbattable, les matériaux composites (p.ex carbone / époxy) sont rapidement devenus incontournables dans les domaines des transports (aéronautique, automobile, mobilité douce), les applications biomédicales (fixateurs, prothèses, imagerie) et dans les sports (vélos, skis). La construction de structures en matériaux composites s'apparente à un mode de fabrication additive qui implique la superposition de différentes couches de matériaux (plis ou noyaux sandwich) remplissant chacune un rôle spécifique en termes de fonctionnalités mécanique et thermique mais aussi potentiellement électrique, optique ou électromagnétique. Après dépose, la résine est réticulée sous pression sur un moule pour obtenir la forme et la résistance finale de la pièce. Cependant, les fonctionnalités mécaniques et électronique/communication sont généralement réalisées avec deux sous-systèmes distincts : une structure porteuse et un ensemble de câblage, connecteurs et composants électroniques (PCB) ce qui augmente le nombre de composants à assembler et le poids. L'idée principale de ce projet s'inspire de la forte similitude entre la fabrication de PCB et des structures composites, qui sont tous deux produits par assemblage de couches polymères renforcés de fibres. L'objectif de ce projet est de combiner les derniers développements de la fabrication composite (composites thin-ply et hybrides par dépose de plis robotisée) et des technologies de fabrication additive à base d'impression jet d'encres conductrices pour développer une technologie de fabrication permettant l'intégration de fonctions électriques/électroniques (capteur, microcontrôleurs, distribution de puissance) et de communication (antennes, bus) au sein même d'une pièce composite structurelle. Les défis à relever sont principalement le développement et la fiabilisation de méthodes de fabrication de circuits sur supports composites 3D par impression directe et/ou par impression et lamination de PCB imprimés sur films flexibles. L'objectif final est de prototyper une méthode de fabrication digitale et automatisée allant de la dépose de plis à l'impression du circuit électrique. Des techniques d'interconnexion dans l'épaisseur du laminé compatible avec la fabrication composite seront également développées, notamment en utilisant des résines époxy conductrices et/ou des inserts métalliques. Finalement, des méthodes de conception et dimensionnement doivent être mises au point pour s'assurer de l'intégrité du système. Les technologies nécessaires à la réalisation de ce concept sont aujourd'hui disponibles, mais l'intégration de ces techniques et surtout leur validation en termes de performance et fiabilité mécanique et électrique restent à valider en laboratoire et sur un démonstrateur (axe de machine / bras robot intégré) Cette technologie de fabrication de composite multifonctionnel a un fort potentiel grâce au gain de poids et donc d'économie d'énergie (aéronautique, spatial, transports), mais aussi en terme d'augmentation de valeur ajoutée par pièce (produit à haute valeur ajoutée et automatisable) et comme base pour l'intégration de l'internet des objets (monitoring, qualité, feedback). Plusieurs projets sont actuellement en phase de lancement en Europe sur ce sujet. Avec ce financement, notre équipe sera idéalement positionnée pour développer des projets de transfert technologiques avec l'industrie aérospatiale et des transports, l'industrie des machines mais aussi le biomédical au niveau Suisse et Européen.

, , , , , , , , , , , , , , , , , , , , , Research team within HES-SO: Maturo Jonas Bircher Fritz Bürgy Olivier Huber Benjamin Renner Johannes Mauron Muriel Perritaz Bastien Compagnon Dimitri Schneuwly Vincent Bovay Justine Brügger Luca Schaad Nicolas Carrie Natalia Cugnoni Joël Nardin Raphaël Balestra Gioele Brodard Patricia Stefanucci Alfonso Lapaire Clovis Blum Remo Chandran Rajasundar Giuntoli Bruno

Partenaires académiques: COMATEC; FR - EIA - Institut IPRINT; Cugnoni Joël, COMATEC

Durée du projet: 01.09.2019 - 27.12.2021

Montant global du projet: 250'000 CHF

Statut: Completed

2023

Predicting inkjet jetting behavior for viscoelastic inks using machine learning

Scientific paper ArODES

Seongju Kim, Raphaël Wenger, Olivier Bürgy, Gioele Balestra, Unyong Jeong, Sungjune Jung

Flexible and Printed Electronics, 2023, no. 8, article no. 035007

Link to the publication

Summary:

Inkjet printing offers significant potential for additive manufacturing technology. However, predicting jetting behavior is challenging because the rheological properties of functional inks commonly used in the industry are overlooked in printability maps that rely on the Ohnesorge and Weber numbers. We present a machine learning-based predictive model for jetting behavior that incorporates the Deborah number, the Ohnesorge number, and the waveform parameters. Ten viscoelastic inks have been prepared and their storage modulus and loss modulus measured, showing good agreement with those obtained by the theoretical Maxwell model. With the relaxation time of the viscoelastic ink obtained by analyzing the Maxwell model equations, the Deborah number could be calculated. We collected a large data set of jetting behaviors of each ink with various waveforms using drop watching system. Three distinct machine learning models were employed to build predictive models. After comparing the prediction accuracy of the machine learning models, we found that multilayer perceptron showed outstanding prediction accuracy. The final predictive model exhibited remarkable accuracy for an unknown ink based on waveform parameters, and the correlation between jetting behavior and ink properties was reasonable. Finally, we developed a printability map characterized by the Ohnesorge and Deborah numbers through the proposed predictive model for viscoelastic fluids and the chosen industrial printhead.

2021

Hydrodynamic-driven morphogenesis of karst draperies: spatio-temporal analysis of the two-dimensional impulse response

Scientific paper ArODES

Pier Giuseppe Ledda, Gioele Balestra, Gaétan Lerisson, Benoit Scheid, Matthieu Wyart, François Gallaire

Journal of Fluid Mechanics, 2021, vol. 910, no. 10, article no. A53

Link to the publication

Summary:

We study the role of hydrodynamic instabilities in the morphogenesis of some typical karst draperies structures encountered in limestone caves. The problem is tackled using the long wave approximation for the fluid film that flows under an inclined substrate, in the presence of substrate variations that grow according to a deposition law. We numerically study the linear and nonlinear evolution of a localized initial perturbation both in the fluid film and on the substrate, i.e. the Green function. A novel approach for the spatio-temporal analysis of two-dimensional signals resulting from linear simulations is introduced, based on the concepts of the Riesz transform and the monogenic signal, the multidimensional complex continuation of a real signal. This method allows for a deeper understanding of the pattern formation. The linear evolution of an initial localized perturbation in the presence of deposition is studied. The deposition linearly selects substrate structures aligned along the streamwise direction, as the spatio-temporal response is advected away. Furthermore, the growth of the initial defect produces a quasi-steady region also characterized by streamwise structures both on the substrate and the fluid film, which is in good agreement with the Green function for a steady defect on the substrate, in the absence of deposition.

2020

Instability of a thin viscous film flowing under an inclined substrate :

Scientific paper ArODES

the emergence and stability of rivulets

Giuseppe Ledda, Gaétan Lerisson, Gioele Balestra, François Gallaire

Journal of Fluid Mechanics, 2020, vol. 904

Link to the publication

Summary:

We study the pattern formation of a thin film flowing under an inclined planar substrate. The phenomenon is studied in the context of the Rayleigh–Taylor instability using the lubrication equation. Inspired by experimental observations, we numerically study the thin film response to a streamwise-invariant sinusoidal initial condition. The numerical response shows the emergence of predominant streamwise-aligned structures, modulated along the direction perpendicular to the flow, called rivulets. Oscillations of the thickness profile along the streamwise direction do not grow significantly when the inclination is very large or the liquid layer very thin. However, for small inclinations or thick films, streamwise perturbations grow on rivulets. A secondary stability analysis of one-dimensional and steady rivulets reveals a strong stabilization mechanism for large inclinations or very thin films. The theoretical results are compared with experimental measurements of the streamwise oscillations of the rivulet profile, showing a good agreement. The emergence of rivulets is investigated by studying the impulse response. Both the experimental observation and the numerical simulation show a marked anisotropy favouring streamwise-aligned structures. A weakly nonlinear model is proposed to rationalize the levelling of all but streamwise-aligned structures.

Instability of a thin viscous film flowing under an inclined substrate

Scientific paper ArODES

steady patterns

Gaëtan Lerisson, Giuseppe Ledda, Gioele Balestra, François Gallaire

Journal of Fluid Mechanics, 2020, vol. 898

Link to the publication

Summary:

The flow of a thin film coating the underside of an inclined substrate is studied. We measure experimentally spatial growth rates and compare them to the linear stability analysis of a flat film modelled by the lubrication equation. When forced by a stationary localized perturbation, a front develops that we predict with the group velocity of the unstable wave packet. We compare our experimental measurements with numerical solutions of the nonlinear lubrication equation with complete curvature. Streamwise structures dominate and saturate after some distance. We recover their profile with a one-dimensional lubrication equation suitably modified to ensure an invariant profile along the streamwise direction and compare them with the solution of a purely two-dimensional pendent drop, showing overall a very good agreement. Finally, those different profiles agree also with a two-dimensional simulation of the Stokes equations.

2019

Dripping down the rivulet

Scientific paper

Gaétan Lerisson, Pier Giuseppe Ledda, Balestra Gioele, François Gallaire

Physical Review Fluids, 2019

Link to the publication

Summary:

This paper is associated with a video winner of a 2018 American Physical Society's Division of Fluid Dynamics (DFD) Milton van Dyke Award for work presented at the DFD Gallery of Fluid Motion. The original video is available online at the Gallery of Fluid Motion, https://doi.org/10.1103/APS.DFD.2018.GFM.V0070.

Film thickness distribution in gravity-driven pancake-shaped droplets rising in a Hele-Shaw cell

Scientific paper

Isha Shukla, Nicolas Kofman, Balestra Gioele, Lailai Zhu, François Gallaire

Journal of Fluid Mechanics, 2019

Link to the publication

Summary:

We study here experimentally, numerically and using a lubrication approach, the shape, velocity and lubrication film thickness distribution of a droplet rising in a vertical Hele-Shaw cell. The droplet is surrounded by a stationary immiscible fluid and moves purely due to buoyancy. A low density difference between the two media helps to operate in a regime with capillary number

Fingering instability on curved substrates: optimal initial film and substrate perturbations

Scientific paper

Balestra Gioele, Mohamed Badaoui, Yves-Marie Ducimetière, François Gallaire

Journal of Fluid Mechanics, 2019

Link to the publication

Summary:

We investigate the stability of a thin Newtonian fluid spreading on a horizontal cylinder under the action of gravity. The capillary ridge forming at the advancing front is known to be unstable with respect to spanwise perturbations, resulting in the formation of fingers. In contrast to the classic case of a flow over an inclined plane, the gravity components along a cylindrical substrate vary in space and the draining flow is time-dependent, making a modal stability analysis inappropriate. A linear optimal transient growth analysis is instead performed to find the optimal spanwise wavenumber. We not only consider the optimal perturbations of the initial film thickness, as commonly done in the literature, but also the optimal topographical perturbations of the substrate, which are of significant practical relevance. We found that, in both cases, the optimal gains are obtained when the perturbation structures are the least affected by the time horizon. The optimal spanwise wavenumber is found to be dependent on the front location, due to the dependence of the characteristic length of the capillary ridge on its polar location.

Pattern formation in thin liquid films: from coating-flow instabilities to microfluidic droplets

Doctoral thesis

Balestra Gioele

2019, Lausanne : EPFL. 357 p.

Gallaire François

Link to the publication

2018

Inertial manipulation of bubbles in rectangular microfluidic channels

Scientific paper

Pooria Hadikhani, S. Mohammad H. Hashemi, Balestra Gioele, Lailai Zhu, Miguel A. Modestino, François Gallaire, Demetri Psaltis

Lab on a Chip, 2018

Link to the publication

Summary:

Inertial microfluidics is an active field of research that deals with crossflow positioning of the suspended entities in microflows. Until now, the majority of the studies have focused on the behavior of rigid particles in order to provide guidelines for microfluidic applications such as sorting and filtering. Deformable entities such as bubbles and droplets are considered in fewer studies despite their importance in multiphase microflows. In this paper, we show that the trajectory of bubbles flowing in rectangular and square microchannels can be controlled by tuning the balance of forces acting on them. A T-junction geometry is employed to introduce bubbles into a microchannel and analyze their lateral equilibrium position in a range of Reynolds (1 < Re < 40) and capillary numbers (0.1 < Ca < 1). We find that the Reynolds number (Re), the capillary number (Ca), the diameter of the bubble ( [D with combining macron] ), and the aspect ratio of the channel are the influential parameters in this phenomenon. For instance, at high Re, the flow pushes the bubble towards the wall while large Ca or moves the bubble towards the center. Moreover, in the shallow channels, having aspect ratios higher than one, the bubble moves towards the narrower sidewalls. One important outcome of this study is that the equilibrium position of bubbles in rectangular channels is different from that of solid particles. The experimental observations are in good agreement with the performed numerical simulations and provide insights into the dynamics of bubbles in laminar flows which can be utilized in the design of flow based multiphase flow reactors.

Rayleigh-Taylor instability under a spherical substrate

Scientific paper

Balestra Gioele, David Minh-Phuc Nguyen, François Gallaire

Physical Review Fluids, 2018

Link to the publication

Summary:

We investigate the Rayleigh-Taylor instability of a thin viscous film coating the inside of a spherical substrate. The aim of this work is to find and characterize the instability pattern in this spherical geometry. In contrast to the Rayleigh-Taylor instability under a planar substrate, where the interface is asymptotically unstable with respect to infinitesimal perturbations, the drainage induced by the component of gravity tangent to a curved substrate stabilizes the liquid interface, making the system linearly asymptotically stable. By performing a linear optimal transient growth analysis we show that the double curvature of a spherical substrate yields a critical Bond number, prescribing the ratio between gravitational and capillary forces, before an initial growth of perturbations is possible two-times larger than for a circular cylindrical substrate. This linear transient growth analysis however does not yield any selection principle for an optimal azimuthal wave number and we have to resort to a fully nonlinear analysis. By numerically solving the nonlinear lubrication equation we find that the most amplified azimuthal wave number increases with the Bond number. Nonlinear interactions are responsible for the transfer of energy to higher-order harmonics. The larger the Bond number and the farther away from the apex of the sphere, the richer the wave-number spectrum.

Viscous Taylor droplets in axisymmetric and planar tubes: from Bretherton’s theory to empirical models

Scientific paper

Balestra Gioele, Lailai Zhu, François Gallaire

Microfluidics and Nanofluidics, 2018

Link to the publication

Summary:

The aim of this study is to derive accurate models for quantities characterizing the dynamics of droplets of non-vanishing viscosity in capillaries. In particular, we propose models for the uniform-film thickness separating the droplet from the tube walls, for the droplet front and rear curvatures and pressure jumps, and for the droplet velocity in a range of capillary numbers, Ca, from 10−4 to 1 and inner-to-outer viscosity ratios,

2017

Three-dimensional Rayleigh–Taylor instability under a unidirectional curved substrate

Scientific paper

Balestra Gioele, Nicolas Kofman, P.-T. Brun, François Gallaire

Journal of Fluid Mechanics, 2017

Link to the publication

Summary:

We investigate the Rayleigh–Taylor instability of a thin liquid film coated on the inside of a cylinder whose axis is orthogonal to gravity. We are interested in the effects of geometry on the instability, and contrast our results with the classical case of a thin film coated under a flat substrate. In our problem, gravity is the destabilizing force at the origin of the instability, but also yields the progressive drainage and stretching of the coating along the cylinder’s wall. We find that this flow stabilizes the film, which is asymptotically stable to infinitesimal perturbations. However, the short-time algebraic growth that these perturbations can achieve promotes the formation of different patterns, whose nature depends on the Bond number that prescribes the relative magnitude of gravity and capillary forces. Our experiments indicate that a transverse instability arises and persists over time for moderate Bond numbers. The liquid accumulates in equally spaced rivulets whose dominant wavelength corresponds to the most amplified mode of the classical Rayleigh–Taylor instability. The formation of rivulets allows for a faster drainage of the liquid from top to bottom when compared to a uniform drainage. For higher Bond numbers, a two-dimensional stretched lattice of droplets is found to form on the top part of the cylinder. Rivulets and the lattice of droplets are inherently three-dimensional phenomena and therefore require a careful three-dimensional analysis. We found that the transition between the two types of pattern may be rationalized by a linear optimal transient growth analysis and nonlinear numerical simulations.

2016

Fabrication of slender elastic shells by the coating of curved surfaces

Scientific paper

Anna Lee, P.-T. Brun, Joël Marthelot, Balestra Gioele, François Gallaire, Pedro Reis

Nature Communications, 2016

Link to the publication

Summary:

Various manufacturing techniques exist to produce double-curvature shells, including injection, rotational and blow molding, as well as dip coating. However, these industrial processes are typically geared for mass production and are not directly applicable to laboratory research settings, where adaptable, inexpensive and predictable prototyping tools are desirable. Here, we study the rapid fabrication of hemispherical elastic shells by coating a curved surface with a polymer solution that yields a nearly uniform shell, upon polymerization of the resulting thin film. We experimentally characterize how the curing of the polymer affects its drainage dynamics and eventually selects the shell thickness. The coating process is then rationalized through a theoretical analysis that predicts the final thickness, in quantitative agreement with experiments and numerical simulations of the lubrication flow field. This robust fabrication framework should be invaluable for future studies on the mechanics of thin elastic shells and their intrinsic geometric nonlinearities.

Rayleigh-Taylor instability under curved substrates: An optimal transient growth analysis

Scientific paper

Balestra Gioele, P.-T. Brun, François Gallaire

Physical Review Fluids, 2016

Link to the publication

Summary:

We investigate the stability of thin viscous films coated on the inside of a horizontal cylindrical substrate. In such a case, gravity acts both as a stabilizing force through the progressive drainage of the film and as a destabilizing force prone to form droplets via the Rayleigh-Taylor instability. The drainage solution, derived from lubrication equations, is found asymptotically stable with respect to infinitesimally small perturbations, although in reality, droplets often form. To resolve this paradox, we perform an optimal transient growth analysis for the first-order perturbations of the liquid's interface, generalizing the results of Trinh et al. [Phys. Fluids 26, 051704 (2014)]. We find that the system displays a linear transient growth potential that gives rise to two different scenarios depending on the value of the Bond number (prescribing the relative importance of gravity and surface tension forces). At low Bond numbers, the optimal perturbation of the interface does not generate droplets. In contrast, for higher Bond numbers, perturbations on the upper hemicircle yield gains large enough to potentially form droplets. The gain increases exponentially with the Bond number. In particular, depending on the amplitude of the initial perturbation, we find a critical Bond number above which the short-time linear growth is sufficient to trigger the nonlinear effects required to form dripping droplets. We conclude that the transition to droplets detaching from the substrate is noise and perturbation dependent.

2015

Absolute and convective instabilities of heated coaxial jet flow

Scientific paper

Balestra Gioele, Michael Gloor, Leonhard Kleiser

Physics of Fluids, 2015

Link to the publication

Summary:

This study investigates the inviscid, linear spatio-temporal stability of heated, compressible, and incompressible coaxial jet flows. The influence of the temperature ratio and the velocity ratio between the core jet and the bypass stream on the transition from convectively to absolutely unstable flows is studied numerically. The investigation shows that for coaxial jets, absolute instability can occur for considerably lower core-stream temperatures than for single jets. The reason for this modified stability character is the appearance of an additional unstable mode as a result of the outer velocity shear layer between the bypass stream and the ambient flow. The presence of two shear layers enables the interaction between otherwise free waves to give rise to new instabilities. When the bypass-stream velocity is increased, the classical absolute mode known from single jets (inner mode) is first stabilized and then destabilized for high bypass-stream velocities, whereas the outer mode reaches maximum spatio-temporal growth rates when the core-stream velocity is approximately equal to twice the bypass-stream velocity. Additionally, it is demonstrated that the spatio-temporal character of the modes is very sensitive to the shear-layer thickness and to the distance separating the two layers. Increasing the Mach number strongly dampens the onset of an absolute instability for both modes.

Rayleigh-Taylor instability under an inclined plane

Scientific paper

Adam Damiano, Pierre Rieu, P.-T. Brun, Balestra Gioele, François Gallaire

Physics of Fluids, 2015

Link to the publication

Summary:

We revisit the canonical Rayleigh-Taylor instability and investigate the case of a thin film of fluid upon the underside of an inclined plane. The presence of a natural flow along the plane competes with the conventional droplet forming instability. In particular, experiments reveal that no drops form for inclinations greater than a critical value. These features are rationalized in the context of the absolute/convective analysis conducted in this article.

2024

Inertial microfluidic based particle sorting device

Conference ArODES

Thibault Maillard, Gioele Balestra

Proceedings of the Advanced Inkjet Technology Conference, 29-31 January 2024, Fribourg, Switzerland

Link to the conference

Summary:

More and more functional inks are developed to enlarge the applications of inkjet printing. Yet, the stability of the inks is often challenging. For example, particles might agglomerate and clog the printhead, eventually compromising the whole printing process. Having a reliable filtering system is therefore key for complex inks. Here, we present a novel passive filtering system based on the inertial microfluidic concept that can potentially be used to filter inkjet inks in a continuous manner. The system has been first optimized thanks to numerical simulations and then characterized experimentally.

Fully integrated airflow visualization system for improved inkjet printing

Conference ArODES

Johannes Renner, Jonas Maturo, Vincent Schneuwly, Benoît Sahli, Yoshinori Domae, Gioele Balestra

Proceedings of the Advanced Inkjet Technology Conference, 29-31 January 2024, Fribourg, Switzerland

Link to the conference

Summary:

Several new inkjet printing applications require high throw distances or high printing speeds. In such configurations, complex airflows occur in the gap between the printhead and the substrate, potentially jeopardizing the print quality by deviating the ink droplets. To better understand the airflow effects on the droplet’s trajectories, a novel inkjet printing platform has been developed. The latter allows the full control of the different parameters, from the laser sheet intensity to the axis motion, to the fog generation, to the print head driving waveform. The system has been fully automatized and allow for large parametric study to be performed, key for unstable flows requiring for statistics.

New designs and manufacturing possibilities for inkjet print head nozzle plates

Conference ArODES

Jonas Maturo, Johannes Renner, Jérémy Vuilleumier, Yoshinori Domae, Gioele Balestra

Proceedings of the Advanced Inkjet Technology Conference, 29-31 January 2024, Fribourg, Switzerland

Link to the conference

Summary:

The design of today’s inkjet printheads is often limited by the micromanufacturing methods used. Furthermore, today’s inkjet technology suffers from several limitations in term of ink viscosity, particle size and jetting distance. Yet, new micromanufacturing technologies have been recently developed. In this work, we explore the potential of using femtosecond laser glass micromanufacturing to fabricate inkjet printheads parts. The performance of such modified printheads is compared to their commercial counterparts.

2023

Solvent-on-granules 3D-printing and material extrusion of soft magnetic Fe-6.5Si alloy

Conference ArODES

Efrain Carreno-Morelli, Ludovic Meylan, Mikel Rodriguez Arbaizar, Xavier Carthoblaz-Délèze, Benoît Sahli, Rajasundar Chandran, Gioele Balestra

Proceedings of European Powder Metallurgy Congress, EuroPM2023, 1-4 October 2023 , Lisbon, Portugal

Link to the conference

Summary:

Soft ferromagnetic parts have been produced by two sinter-based additive manufacturing techniques: Solvent on Granules 3D Printing (SG-3DP) and Material Extrusion (MEX). Fe2.7Si and Fe6.5Si powders were mixed with multicomponent binders, then shaped to granules. Different formulations suitable for SG-3DP and MEX respectively were processed. Square section toroids for magnetic measurements, test cubes and a rotor/stator prototype were printed. The green parts were debound under nitrogen and sintered under hydrogen atmosphere, in a single thermal cycle, using a retort furnace. The sintered parts were characterized by measurements of B‐H hysteresis cycles. The impurity contents of carbon and oxygen were measured by melt extraction. The performance of parts processed by both SG-3DP and MEX methods, was compared with literature values obtained from conventional powder metallurgy processes.

2021

To drip or not to drip :

Conference ArODES

pattern formation of a thin film flowing under an inclined plane

Pier Giuseppe Ledda, Gaëtan Lerisson, Gioele Balestra, François Gallaire

Proceedings of European Coating Symposium (ECS) 2021, 7-9 September 2021, Brussels, Belgium

Link to the conference

Summary:

We discuss the pattern formation of a thin film flowing under an inclined plane, with theoretical, experimental and numerical analyses, in the context of the Rayleigh-Taylor instability and in the absence of inertia.

2020

On the origin of draperies structures in limestone caves: two-dimensional analysis of the impulse response

Conference

Pier Giuseppe Ledda, Balestra Gioele, Gaétan Lerisson, Benoit Scheid, Matthieu Wyart, François Gallaire

APS Division of Fluid Dynamics, 22.11.2020 - 24.11.2020, Virtual

2019

Pattern formation of a thin film flowing under an inclined plane

Conference

Pier Giuseppe Ledda, Gaétan Lerisson, Balestra Gioele, François Gallaire

APS Division of Fluid Dynamics, 23.11.2019 - 26.11.2019, Seattle

Summary:

We discuss the pattern formation of a thin film flowing under an inclined planar substrate, combining theoretical, experimental and numerical results. The phenomenon is related to the Rayleigh-Taylor instability, in which one heavier fluid is placed above a lighter one. When an upper wall and the substrate inclination are considered, a variety of patterns are observed. The natural and forced dynamics of the flat film to spanwise perturbations and the resulting non-linear structures are studied; in both cases, spanwise-periodic, streamwise-aligned structures, called rivulets, arise. The impulse response of a flat film is numerically and experimentally studied. We analyze the linear response, which does not show any preferential direction; a weakly non-linear model highlights however the selection of the streamwise structures. The fully non-linear evolution leads to a steady pattern characterized by fully saturated rivulets, the profile of which is analyzed in detail. A secondary stability analysis reveals the presence of a range of parameters in which only rivulets are observed, in agreement with the experimental observations. Outside of this range, lenses appear on the rivulets, which may eventually drip.

2018

Fingering instability on curved substrates: optimal initial film and substrate perturbations

Conference

François Gallaire, Balestra Gioele, Mohamed Badaoui, Yves-Marie Ducimetière

European Fluid Mechanics Conference, 09.09.2018 - 13.01.2019, Vienna

2017

Thin films coating the interior of cylindrical substrates: from rivulets to dripping droplets

Conference

François Gallaire, Balestra Gioele, Nicolas Kofman, P.-T. Brun, Benoit Scheid

APS Division of Fluid Dynamics, 19.11.2017 - 21.01.2020, Denver

Summary:

A liquid film coated on the underside of a planar substrate is subject to the Rayleigh-Taylor instability so that its interface deforms into waves that lead to the formation of dripping droplets. When the substrate is curved, gravity not only acts as the destabilizing force at the origin of the instability but also as a stabilizing force originating in the progressive drainage of the film. As a consequence, a two-dimensional thin-film in a circular geometry is asymptotically stable to infinitesimal perturbations. Nevertheless, we have found that the system acts as a strong transient amplifier. A transverse instability appears for moderator Bond numbers (gravity over surface tension forces ratio). The liquid accumulates in equally spaced rivulets whose dominant wavelength corresponds to the most unstable mode of the classical Rayleigh-Taylor instability. On the other hand, when the Bond number is high, a two-dimensional lattice of droplets prevails. We investigate the characteristics of the rivulet flow, as well as the transition between the two instability types both theoretically and experimentally. A linear stability analysis based on lubrication equations is performed and the results are found to be in good agreement with experiments and numerical simulations.

Gravity-driven thin-film coatings under curved geometries

Conference

Balestra Gioele, P.-T. Brun, Nicolas Kofman, Anna Lee, Joël Marthelot, Pedro M. Reis, François Gallaire

European Coating Symposium, 08.11.2017 - 10.11.2017, Fribourg

2016

Thin films coating the interior of cylindrical substrates: from rivulets to dripping droplets

Conference

Balestra Gioele, Nicolas Kofman, P.-T. Brun, François Gallaire

European Fluid Mechanics Conference, 13.09.2016 - 16.09.2016, Sevilla

2015

Dripping from a curved ceiling: a linear optimal transient growth analysis

Conference

Balestra Gioele, Anna Lee, Joël Marthelot, P.-T. Brun, Pedro M. Reis, François Gallaire

APS Division of Fluid Dynamics, 22.11.2015 - 24.11.2015, Boston

Summary:

We investigate theoretically the stability of a thin viscous film on the underside of a curved cylindrical surface. Gravity acts both as a stabilizing force originating in the progressive drainage of the film and as a destabilizing force prone to form dripping droplets. The drainage solution, derived from lubrication equations, is found asymptotically stable with respect to infinitesimal perturbations. This result first reported by Trinh et al. when studying the region near the top of a coated cylinder is here generalized to the entire structure. The governing parameters, namely the Bond number, which prescribes the relative importance of gravity and surface tension forces, and the initial film thickness to cylinder radius ratio are found not to play a role in the long time stability of the film. However, the system displays a linear transient growth potential which increases exponentially with the Bond number. Depending on its value, there is a critical initial disturbance amplitude above which non-linear effects yield the formation of droplets, suggesting that the transition to dripping is noise and roughness dependent.

Cracking the chocolate egg problem: polymeric films coated on curved substrates

Conference

P.-T. Brun, Anna Lee, Joël Marthelot, Balestra Gioele, François Gallaire, Pedro M. Reis

APS Division of Fluid Dynamics, 22.11.2015 - 24.08.2017, Boston

Summary:

Inspired by the traditional chocolate egg recipe, we show that pouring a polymeric solution onto spherical molds yields a simple and robust path of fabrication of thin elastic curved shells. The drainage dynamics naturally leads to uniform coatings frozen in time as the polymer cures, which are subsequently peeled off their mold. We show how the polymer curing affects the drainage dynamics and eventually selects the shell thickness and sets its uniformity. To this end, we perform coating experiments using silicon based elastomers, Vinylpolysiloxane (VPS) and Polydimethylsiloxane (PDMS). These results are rationalized combining numerical simulations of the lubrication flow field to a theoretical model of the dynamics yielding an analytical prediction of the formed shell characteristics. In particular, the robustness of the coating technique and its flexibility, two critical features for providing a generic framework for future studies, are shown to be an inherent consequence of the flow field (memory loss). The shell structure is both independent of initial conditions and tailorable by changing a single experimental parameter.

Achievements

PEOPLE@HES-SO
Directory and Skills inventory

Balestra Gioele

Professeur HES ordinaire/Co-responsable de centre de compétences

Main skills

Mécanique des fluides

Microfluidique

Inkjet

Simulation CFD

Aérodynamique

Rheology

Analyses de stabilité

Professeur HES ordinaire/Co-responsable de centre de compétences

PEOPLE@HES-SO Directory and Skills inventory

Balestra Gioele

Professeur HES ordinaire/Co-responsable de centre de compétences

Main skills

Mécanique des fluides

Microfluidique

Inkjet

Simulation CFD

Aérodynamique

Rheology

Analyses de stabilité

Professeur HES ordinaire/Co-responsable de centre de compétences

PEOPLE@HES-SO
Directory and Skills inventory